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Sams uncle, Peter Moore of VermontBrickOvens.com , Pawlet, VT, builds elegant wood-fired pizza ovens. Sometimes he needs little details like this digital thermometer door cover above or a fancy damper handle that Sam made earlier in the week (The camera missed that one) . The outer door frame shown here is maybe 8 x 10" made of 1.5" angle iron, but I thought it had a cool look when it was done so here it is .... Click the photos for a better view ...
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First step, cutting and welding the 1.5X1/8" angle iron frame, fitting the 1/8" door
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Step 2, scan a logo and cut a tree out of thin, (14 guage?), flat stock... or maybe it was an 1/8"flat stock ... Sketch on some mountains
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Find some brass hinges and rivets and practice your mountain making and all you have left to do is make your mountains and stars on the real thing, hand forge a small pull, texture the big copper rivet, figure out how to epoxy on a little rare earth magnet to hold the door shut, patina the brass hinges, and youre all set .... Nice Job Sam!
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click to enlarge for details
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